Belt conveyors offer

Question

Examoogle · Accepted Answer

High starting torque

Explanation: Belt conveyors are high-inertia, constant-torque loads that require significant force to overcome static friction and inertia at the instant of starting. Therefore, electric motors driving these conveyors must possess a high starting torque characteristic to initiate movement from a standstill.

Working Principle: The total torque required for a conveyor is given by $T_{total} = T_{static} + T_{inertia}$, where $T_{static}$ accounts for the friction of rollers, belt weight, and material load, and $T_{inertia}$ is $J \cdot \frac{d\omega}{dt}$. During start-up, the motor must overcome the combined static friction (which is higher than dynamic friction) and accelerate the entire mass of the conveyor system, necessitating a torque significantly higher than the running torque.

Key Formulas: $T_{start} > T_{static} + J \cdot \frac{d\omega}{dt}$ — Requirement for motor torque at start; $T \propto \Phi \cdot I_a$ — Torque production in DC motors

Key Points: Conveyor systems belong to the 'Constant Torque' load category.; The starting period is critical for protecting the belt and motor from overcurrent.; DC Series motors or Slip-ring Induction motors are often chosen for such applications due to their high starting torque capability.

Advantages: Ensures smooth acceleration of heavy loads; Prevents motor stalling during initial phase

Disadvantages: High current draw during startup; Mechanical stress on belt splices and drive components

Applications: Mining and mineral processing; Bulk material handling systems; Heavy industrial manufacturing

Additional Info: Low starting torque motors would fail to move a loaded belt conveyor, leading to locked-rotor current and potential motor burnout.. Option A is incorrect because zero torque would mean no motion; options B and C are insufficient for the heavy breakaway forces involved.

Answer: D is correct — Belt conveyors are high-inertia loads that require high starting torque to overcome static friction and initiate motion.

Exam Tip: For high-inertia loads like conveyors and crushers, always choose motors with high starting torque (e.g., DC Series or Wound-rotor Induction motors). In speed control, variable frequency drives (VFDs) are now preferred as they provide high torque at low speeds.

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