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Chapter 1 of 12 • Page 1 of 248🔒 Protected PDF • Watermarked
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ElectricalPower System
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What is used to measure air gap?

A

Wire gauge

B

Filler gauge

C

Dial gauge

D

None

Correct Answer

Concept & PrincipleElectricalPower System
Option B

Filler gauge

Quick Summary: A feeler gauge (often mispronounced as filler gauge) is a precision tool used to measure narrow gaps or clearances between two machine components. It consists of a set of thin steel blades of graduated thickness, allowing the user to determine the gap size by finding the blade that fits snugly within the space.

💡 Explanation

A feeler gauge (often mispronounced as filler gauge) is a precision tool used to measure narrow gaps or clearances between two machine components. It consists of a set of thin steel blades of graduated thickness, allowing the user to determine the gap size by finding the blade that fits snugly within the space.

🔢 Key Formulas

Gtotal=∑i=1ntiG_{total} = \sum_{i=1}^{n} t_iGtotal​=∑i=1n​ti​ — Total gap measurement is the sum of the thicknesses tit_iti​ of the blades inserted.

⚙️ Working Principle

The principle relies on mechanical interference. A set of precision-ground steel leaves is inserted into the gap; the correct gap size is identified when a specific blade (or a combination of blades) fits with a slight 'drag' or resistance, indicating the gap dimension corresponds to the stamped value on the gauge.

📌 Key Points
  • ▸

    Used extensively in motor and generator assembly for checking stator-rotor air gap.

  • ▸

    Blades are typically made of high-quality tempered steel.

  • ▸

    Accuracy depends on the precision of the leaf thickness and user experience in 'feel'.

  • ▸

    Must be cleaned and oiled to prevent corrosion which alters dimensions.

✅ Advantages
  • ▸

    Highly portable and durable.

  • ▸

    Extremely precise for small gaps (as low as 0.03 mm).

  • ▸

    Easy to use in confined spaces.

❌ Disadvantages / Limitations
  • ▸

    Subjective result depending on user 'feel'.

  • ▸

    Susceptible to wear and damage over time.

  • ▸

    Time-consuming for non-standard or varying gaps.

🛠️ Applications / Uses
  • ▸

    Measuring spark plug gaps in IC engines.

  • ▸

    Checking rotor-stator clearances in electrical machines.

  • ▸

    Setting valve tappet clearances.

  • ▸

    Aligning machine tool components.

📄 Additional Information
  • ▸

    In the context of electrical machines, checking the uniformity of the air gap around the circumference is critical to prevent unbalanced magnetic pull (UMP).

  • ▸

    Option A (Wire gauge) is used for measuring the diameter of conductors. Option C (Dial gauge) is a displacement sensor used for surface flatness or vibration, not typically for internal air gaps.

📊 Diagram / Illustration
Feeler Gauge PrincipleGap MeasurementThickness = Sum of Blade Gauges
✅

B is correct — A feeler gauge is the standard tool used to measure precise clearances and air gaps between mechanical or electrical components.

Core Concepts Used
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Mechanical Measurement Dimensional Metrology Air Gap Clearance
💡 EXAM TIP

Always remember that in electrical machines, an uneven air gap leads to circulating currents and excessive vibration due to unbalanced magnetic pull; regular maintenance using a feeler gauge is mandatory.

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