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Chapter 1 of 12 • Page 1 of 248🔒 Protected PDF • Watermarked
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ElectricalPower Generation
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Pulverized coal is

A

Coal free from ash

B

Non-smoking coal

C

Coal which burns for long time

D

Coal broken into fine particles

Correct Answer

⚙️ TE • Technical Concept & PrincipleElectricalPower Generation
Option D

Coal broken into fine particles

Quick Summary:

Pulverized coal is raw coal that has been mechanically ground or crushed into a very fine powder, typically to the consistency of talcum powder. This pulverization process significantly increases the surface area of the fuel, which enhances its combustion efficiency.

⚙️TETechnical SolutionConcept & Principle
💡 Explanation

Pulverized coal is raw coal that has been mechanically ground or crushed into a very fine powder, typically to the consistency of talcum powder. This pulverization process significantly increases the surface area of the fuel, which enhances its combustion efficiency.

🔢 Key Formulas

SA=6dSA = \frac{6}{d}SA=d6​ — Relationship where Surface Area (SA) is inversely proportional to particle diameter (d), justifying higher combustion rates for smaller particles.

⚙️ Working Principle

The coal is fed into a pulverizing mill (like a ball mill or bowl mill) where mechanical grinding reduces it to a particle size where approximately 70% passes through a 74-micron sieve. This fine powder is then mixed with preheated primary air and injected into the boiler furnace as a turbulent jet, where it burns almost instantaneously in suspension, similar to a gaseous fuel.

📌 Key Points
  • ▸

    Pulverization allows coal to be burnt in suspension within the boiler furnace.

  • ▸

    Higher surface-to-volume ratio results in rapid ignition and stable flames.

  • ▸

    Allows for precise control of combustion by adjusting fuel-to-air ratio.

  • ▸

    Essential for modern large-scale utility thermal power plants.

✅ Advantages
  • ▸

    Improved combustion efficiency due to large surface area

  • ▸

    Rapid response to load fluctuations

  • ▸

    Capability to use lower-grade coal

  • ▸

    Reduced excess air requirement

❌ Disadvantages / Limitations
  • ▸

    High power consumption for the grinding mill

  • ▸

    High maintenance cost due to erosion from abrasive coal particles

  • ▸

    Requires complex dust collection and handling systems

🛠️ Applications / Uses
  • ▸

    Utility scale Thermal Power Plants

  • ▸

    Industrial boilers for steam generation

  • ▸

    Cement manufacturing kilns

📄 Additional Information
  • ▸

    Standard fineness: 70-80% through a 200 mesh (74 micron) sieve.

  • ▸

    Option A is incorrect as coal contains ash content that remains after combustion.

  • ▸

    Option B is incorrect; pulverized coal still produces smoke depending on combustion control.

  • ▸

    Option C refers to the burn rate, but the specific term 'pulverized' refers to the physical state of the material, not the duration of combustion.

📊 Diagram / Illustration
Raw CoalPulverizerFurnace (Burner)
✅

D is correct — Pulverized coal refers to coal that is ground into a very fine, dust-like powder to maximize its surface area for rapid and efficient combustion.

Core Concepts Used
Click any tag to open in AI Tutor
Boiler Combustion Engineering Particle Size Distribution Thermal Efficiency
💡 EXAM TIP

In exams, always distinguish between 'pulverized' (physical size) and 'grade' (chemical quality). Pulverization is a mechanical process for efficiency, not a refining process for purity.

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